Technical notes

What works, what does not, and the number behind it

One failure per note. Each one ends with the number we hold on the drawing and the point where we stop.

No product announcements, no trade-show recaps. A note is written when a quote, a tool or a rejection changed because of what is in it — so every note carries a number you can check and a boundary you can plan against.

01 — All notes

Newest first · 1 published, 4 in the queue

Every note, newest first

The published note links to the full article. Queued notes are listed with the series and episode they will carry, so you can see what is coming before it lands.

Series 01 · EP 01 / 09Why overmolding passes at T1 and delaminates after autoclave

Steam finds a path the dry peel never opened. The three gates that survive 134 °C, and why 3.5–8 N/mm on a dry coupon settles nothing.

8 min
Series 01 · EP 02Why the gasket takes a permanent set at 150 °C

Compression set is a design decision before it is a compound decision. What the groove, the strain and the time at temperature each contribute.

Forthcoming
Series 02 · EP 01What tolerance can a silicone molder actually hold?

Where ISO 3302-1 Class M2 stops being a plan and becomes a wish, and which callouts on a drawing no press can hold.

Forthcoming
Series 03 · EP 01Why the same 50 Shore A reads 47 on one gauge and 54 on another

Durometer is a reading taken through a fixed geometry. What specimen thickness does to the number, and which standard settles it.

Forthcoming
Series 07 · EP 01What actually drives the price of an LSR part?

Five lines, in the order the money sits: tool amortisation, inspection time, compound, cavity count, then machine time.

Forthcoming

Published notes are dated; queued notes carry no date until they are written. A note is only scheduled once its failure, its number and its boundary are settled.

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